The AutoFilt RF3
Automatic Back-Flushing Filter for Process Technology

Designed for continuous and maintenance-free filtration in all
sectors of industry.
The AutoFilt RF3 automatic back-flushing filter is a self-cleaning
system for extracting particles from low-viscosity fluids. Its
rugged construction and automatic back-flushing capability make
a major contribution to operational reliability and reduce
operating and maintenance costs.
The slotted-tube filter elements with filtration rates
of 50 to 3,000 µm ensure highly effective separation
of contaminating particles from the process medium.
Automatic cleaning starts as soon as the elements become contaminated.
The filtrate flow is not interrupted during the back-flushing
procedure.
A range of filters of different sizes allows flow rates
of up to 10,000 m3 per hour.
Numerous combinations of materials and equipment
as well as individually adjustable control parameters
allow optimum adaptation of the filter to any application.
Cost-Effectiveness of the AutoFilt R3
Particle contamination in operating fluids accelerates the rate
of wear of system components, pipelines and valves and often leads
to their premature failure. In many cases, the use of automatic
back-flushing filters leads to a significant increase in service
life and maintenance intervals.
Costs for new purchases, maintenance and waste disposal can thus
be minimized.
AutoFilt Type RF3 - Some Examples of Applications
Power Stations
Treatment of industrial water for cooling generators and filtration
of sealing water to increase the service life of the turbine shaft
sliding-ring seals in hydroelectric power stations.
District Heat Supply
Protecting heat exchangers from clogging and wear.
Chemical Industry
Improving product quality by filtering process media.
Steel Industry
Protection of nozzles and pumps during high-pressure descaling,
water treatment for cooling blast furnaces and rolling mills.
Sewage Treatment Plants
During production of industrial water, filtration of a take-off
of the clear run can be used to save valuable drinking or well
water.
Environmental Technology
Back-flushing filters are used as pre-filters before waste-water
treatment plants (UV treatment, reverse osmosis, membrane filtration
...).
Mining
By filtering underground, water of an even quality is assured.
This results in more reliable operation of pumps and disc-cutting
machines.
Paper Industry
For example: the protection of spray nozzles for the screens of
paper-making machines. This results in fewer failures causes by
clogging and wear.
Automotive Industry
Mechanical Engineering
Machine Tools
Cooling lubricant emulsions can be kept much longer in circulation.
This eases the pressure on the environment and reduces waste-disposal
and repurchasing costs. Filtering of cooling and service water
protects cooling channels and pipelines from clogging.
Operation of the AutoFilt RF3
Filtration
The fluid to be filtered flows through the slotted-tube filter
elements of the back-flushing filter, passing from the inside
to the outside. Contamination particles then collect on the smooth
inside of the filter elements. As the level of contamination increases,
the differential pressure between the contaminated and clean sides
of the filter increases. When the differential pressure reaches
its pre-set value, back-flushing starts automatically.

Triggering Automatic Back-Flushing
Back-flushing is triggered automatically:
- when the triggering differential pressure is exceeded;
- by means of an adjustable timer;
- when the TEST key is pressed.
As soon as back-flushing has been triggered, the filter starts
to regenerate the filter elements.
Back-Flushing of the Filter Elements
- Back Flushing Cycle
- The geared motor turns the flushing arm under the filter elements
to be cleaned;
- The back-flushing valve is opened;
- The pressure drop between filtrate side and back-flushing line
flushes a small part of the filtrate backwards into the filter
elements to be cleaned. The contamination particles collected
on the inside of the filter elements are loosened and flushed
back into the back-flushing line via the flushing arm.
- As soon as the "back-flushing time per element" has
elapsed, the back-flushing valve is closed
All the filter elements are thus flushed in succession.
A back-flushing cycle is terminated when all the filter elements
have been cleaned.

Special Features of the HYDAC AutoFilt RF3
Isokinetic Filtering and Back-Flushing
The special shape and configuration of the filter elements
-conical or conical/cylindrical - allows even flow, resulting
in low pressure drop and complete cleaning of the elements. The
advantage: fewer back-flushing cycles and lower loss of back-flushing
fluid.
Pulse-Aided Back-Flushing
In control modes EPT and PT the flushing arm remains under each
filter element for only a few seconds. Rapid opening of the pneumatic
back-flushing valve generates a pressure surge in the openings
of the filter elements that provides an additional cleaning effect
to the back-flushing process.
Low Back-Flushing Quantities Due to Cyclic Control
The back-flushing valve opens and closes during back-flushing
of each filter element.
The filters are designed specifically to ensure good flow conditions
and enable compact dimensions with high filtration performance
and low pressure drop.
Element Opening Quotient EFQx
The element opening quotient (EFQx) determines even flow without
reverse flow through the filter element during filtering and back-flushing.
The EFQx value is the ratio of the open filtration surface of
an element to the cross section of the opening of the element
inlet.
Variable Filter Isometry
The inlet and outlet flanges as well as the back-flushing line
can be configured in different positions. This means that
the filter can be easily integrated into any plant layout.
Freely Selectable Control Parameters
The triggering differential pressure and back-flushing time per
element can be adapted to best suit the process conditions. Timer
relays can be used to trigger additional cleaning intervals
independently of the differential pressure. The control procedure
is displayed via LEDs. A second microswitch on the pressure gauge
can be used for external filter monitoring.
A static seal between the contaminated and clean
sides of the filter makes it impossible for particles to penetrate
the filtrate.
Ready-to-Operate Unit
The filter control unit and differential pressure measuring line
are already connected. Once the filter has been fitted to the
pipework, only the auxiliary power supply needs to be connected.
Summary of Technical Data
| Maximum Operating Pressure |
10 or 6 bar* |
| Operating Temperature |
90°C* |
| Filtration Rate |
50 to 3000 µm |
| Power Supply |
Electropneumatic, electric or pneumatic |
| Material of Filter Housing |
Carbon steel or stainless steel |
| Material of Filter Elements |
Stainless steel |
| Material of Internal Parts |
Stainless steel |
| Corrosion Protection for Filter Housing Made
of Carbon Steel |
Polyurethane or rubber coating |
| *Other models available on request. |

The Advantages of the AutoFilt RF3 ...
And the Benefits to You
Advantages |
Benefits |
| Extensive standard features for individual
applications |
Excellent price / performance ratio |
| Fully-automatic operation |
Reliable and safe;
No intervention by staff required;
Low operating costs; |
| Continuous filtrate flow even during back-flushing |
No interruption of operation |
| Flow rate up to 10,000 m3/h |
High process performance |
| Service-friendly |
Low maintenance costs |
| Isokinetic filtration and back-flushing |
Maximum utilization of filter surface;
Full filtration performance after back-flushing; |
| Conical filter elements |
Unbeatable Dp curve;
Optimum EFQx
|
| Slotted-tube filter elements |
Long service life;
Optimum filtration and back-flushing properties; |
| Pulse-aided back-flushing cleaning |
Additional dynamic element with low loss of cleaning fluid |
| Individually adjustable control parameters |
Customer-specific adaptation to the particular application |
| Flow-optimized filter |
High throughput with compact dimensions |
| Static sealing between contaminated and clean
sides |
Guaranteed high filtrate quality;
Low maintenance; |
| Variable housing isometry |
Reduced costs due to space-saving and simple installation |
| Numerous equipment options |
Customer-specific adaptation to the particular application |
| Ready-to-operate Unit |
Simple installation and commissioning; Guaranteed reliability
due to HYDAC system test; |
| ISO 9001 certification |
Consistently high quality |
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us for information about additional systems and services, or if you are
ready to place an order. Remember, we can make arrangements for virtually any
water treatment application - all you have to do is ask!
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